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Forge+Bond 25 MTN Bar Puts Vibration-Damping Plastic FusionFiber in Your Hands

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar
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What makes Forge+Bond’s FusionFiber carbon unique is swapping a nylon polymer in place of traditional resin, and now that same material tech boosts comfort in your mountain bike bar, too. Not just another carbon MTB handlebar, this new Forge+Bond 25 MTN bar increases rider comfort. More vibration damping without sacrificing steering stiffness delivers boosted control and decreased rider fatigue, so you can ride more…

Forge+Bond 25 MTN vibration-damping carbon MTB bar

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, detail
(Photos/Forge+Bond)

By substituting conventional resin with their FusionFiber nylon polymer, Forge+Bond’s carbon mountain bike handlebar claims to be both light and more comfortable. FusionFiber promises up to 3x improved vibration damping vs. traditional carbon construction.

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, compared conventional carbon fiber

And they claim that their FusionFiber handlebar is more durable than conventional carbon, failing at about 1/3 higher forces than most conventional carbon bars.

Also by replacing that traditional thermoset resin that hold the carbon fibers together with a thermoplastic polymer binder, the Forge+Bond FusionFiber solution also means this can be a much more sustainable product. At the end of the bar’s life, or ultimately if you manage to break it, Forge+Bond’s nylon polymer can be heated up to a high temperature, and the carbon itself can be separated from the binder for recycling. That’s one of the biggest benefits of Forge+Bond FusionFiber, just like in their carbon rims.

OK, now why do we want more mountain bike bar flex?

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, riding with improved comfort & control, and reduced fatigue

Can we all agree that with the shift to 35mm diameter mountain bike handlebars, a lot of bars actually became too stiff? I know everyone talks about stiffness being the goal of premium bars. But to me, it’s been like a decade and 1″ clamps since I had a real problem with a mountain bike bar that was too flexible to the extent that it lessened the enjoyment of my ride.

So, I’m totally intrigued by Forge+Bond’s claims of improved rider comfort.

Tech details

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, 800mm wide by 25mm rise

Forge+Bond crafts their new carbon 25 MTN bar from their FusionFiber thermoplastic composite held together with long-chain nylon polymers.

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, detail

Forge+Bond don’t give away too much of their proprietary manufacturing tech. But instead of assembling pre-preg carbon layers (that have to be kept refrigerated), they use an automated process to both precisely cut dry nylon-impregnated carbon sheets and lay them up into a mold where multiple heat cycles bond it all together to create this unique FusionFiber mountain bike bar.

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, scrap fiber for recycling

The 25mm rise bar gets 7.5° of backsweep, 5° of upsweep, and a 35mm diameter x 75mm wide clamping area. The 800mm wide bar weighs a claimed 250g uncut. And you can trim it down as short as 750mm wide if you want to go narrower.

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, bar end

Like their rims, Forge+Bond manufactures the new 25 MTN carbon bar in the USA, in their Gunnison, UT factory. And they rate these bars for pretty much any type of mountain biking – from XC to DH – hence calling it an all-mountain bar.

Forge+Bond 25 MTN bar – Pricing & availability

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, 35mm diameter x 800mm wide x 25mm rise

The Forge+Bond 25 MTN bar with its FusionFiber carbon construction is available now for $265, direct from F+B. Additionally, the bars feature a Return to Fun lifetime warranty. F+B will recycle any component that genuinely does get broken, and get you back on the bike, too.

Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, on a trail bike

Also, for a limited time, if you buy any one of their existing carbon wheelsets across all disciplines – road, gravel, or MTB – Forge+Bond will let you buy their new handlebar for half price, just $132.

ForgeAndBond.com

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Alan
Alan
3 months ago

Am I missing something here? Thermoplastic composites are far from new. GT was making frames out of it in the 90s. I’m not criticizing the product because it sounds like a good design, just confused by the portrayal of the material/process being unique and novel. I welcome some clarity.

King County
King County
3 months ago
Reply to  Alan

Maybe I am missing where they say ‘new’, but I see where they say ‘unique’. The GT had alloy bars. So, the bars are unique. They seem cool if they do not flex too much and do not break, of course. Someone else may make something like these. I only say that because it is a big world with lots of product out there.

Grillis
Grillis
3 months ago
Reply to  Alan

To my knowledge, the application is new to handlebars, just as it was to their rims. I imagine the process has improved since GT’s foray into it.

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