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Hunt 40 Limitless Gravel Wheels Get More Aero For Wider Tires & Drop Up To 220g!

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels
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Hunt has completely revamped their aerodynamic Limitless Gravel wheels, now with new lighter front- and rear-specific rims and the option for ultralight & stiff carbon spokes or conventional aero steel spokes, and steel or ceramic bearings. Any way you look at it, the new gravel racing wheels are faster than ever with wider, now-hookless internal widths optimized for bigger gravel tires. And they are lighter to boot – shedding up to 220g and bleeding into ultralight territory at just 1328g for an off-road-ready aero wheelset!

Hunt 40 Limitless Gravel Aero optimized carbon racing wheels

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, race mode
(Photos by Erica Hincky, Dominique Powers & David Schultheiss/Hunt)

The next evolution of their aerodynamically optimized Limitless family, these new Hunt 40 Limitless Gravel Aero wheels go big on fat tire speed. While many aero wheels target maximum aerodynamic efficiency, Hunt realizes that aero gravel race wheels must strike a compromise of lightweight, aero efficiency, and versatility. So they set out to design the most aero mid-depth carbon wheelset they could while riding 40mm or 45mm tires over rough off-road tracks.

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, fronr- & rear-specific rim sections

Their result is a two-pronged approach – a slightly shorter, wider & heavier front wheel to cut into undisturbed airflow and an incrementally taller, narrower & more robust rear wheel to follow behind in turbulent air but supporting more of the rider+bike weight. Both front & rear are now hookless with straighter sides, with wider 4.5mm tubeless-ready beads that are more resistant to pinch flatting due to the larger radius of their edges that spread out forces, even when you bottom-out against a sharp edge.

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, carbon spokes

Their ultimate goal was to best their already “class-leading aerodynamic performance of the 42 Limitless Gravel Aero” wheels while substantially reducing weight. Hunt worked on R&D for these new 40 LGA wheels for 3 years aiming for improvement in 4 performance metrics: aerodynamic efficiency, aerodynamic stability, system weight, and tire shape.

Aerodynamic performance

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, GST wind tunnel wheel detail

Hunt says the new wheels deliver a new in-class benchmark for aerodynamic efficiency-to-weight and aerodynamic efficiency-to-depth performance.

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, Drag:Weight comparison

With a 45mm Schwalbe G-One AR tyre the 40 LGA UD produced the second lowest aerodynamic drag after the 3T Discus 45/40 (0.34W difference). The 40 LGA UD produced lower drag than the Reserve 40/44, DT Swiss GRC 1400 SPLINE and the Zipp 303 Firecrest (0.5W, 1.04W and 1.95, respectively).

With a 40mm Schwalbe G-One AR tyre the 40 LGA UD produced the second lowest aerodynamic drag after the 3T Discus 45/40 (0.67W difference). The 40 LGA UD produced lower drag than the DT Swiss GRC 1400 SPLINE, Zipp 303 Firecrest and CADEX 35 AR (0.01W, 1.38W and 2.06 respectively).

For an all-round gravel wheel[set], the 40 LGA UD offers the fastest overall package with both tyre sizes considered, but especially with the 45 mm tyre. The only wheel consistently faster than it, the 3T Discus 45/40, achieves the aero efficiency with 320g in additional mass. The 40 LGA is faster than both the ENVE 3.4 and Reserve 40/44, whilst also being lighter.

Hunt R&D breakdown

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, GST wind tunnel

Read Hunt’s latest complete Limitless Gravel Aero development White Paper, here. It’s a fun one to geek out on if you want to see how they came up with this final design through a mix of trial & error and extensive wind tunnel testing!

While weighing just 1328 grams with UD Carbon spoke technology, the new 40 Limitless Gravel Aero with a 45mm Schwalbe G-One AR tyre offers a 0.39-watt savings compared the preceding 42 Limitless with a 45mm tyre. Compared to relevant wheels in the mid-depth category, the 40 Limitless aerodynamically outperforms the relevant competitor wheels up to and including 45mm in depth, when mounted with modern 45mm gravel tyres. When aerodynamic drag-to-weight and aerodynamic drag-to-depth ratios are considered, the 40LGA significantly outperforms the competitive set.

Gravel Race Weight Savings

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, Unbound racing

The previous generation 42 Limitless Gravel Disc wheels were already quite light at 1548g, at least light at the time for aero gravel wheels – by taking advantage of Hunt’s unique low-density polymer to fill out that fat rim profile without adding tons of unnecessary weight. But Hunt-sponsored gravel racers demanded lighter wheels to offset the weight of the wide tires they were racing. And that rotating weight was very tangibly felt over long races, with each acceleration, whether out of corners, to close a gap, or just after navigating some technical section.

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, dirty race wheel

So now, Hunt take it another step further. Just like in their Sub50 Limitless aero road wheels, Hunt realized that front- & rear-specific designs could help them increase aerodynamic efficiency while shedding substantial weight. And of course, the Sub50s reinforce the benefits of carbon spokes. The shift to Hunt’s top-tier TaperLock full UD Carbon spokes saved a bunch of weight, but so did that carbon layup refinement in the rims, and lighter hubs, too. Even the steel spoke wheelsets are more than 110g lighter than the previous generation.

Plus, those carbon spokes “offer 6% greater lateral responsiveness compared to steel spoke equivalents with significantly less weight (2.7g per spoke), allowing the design team to reduce the number of spokes used in the system”. Hunt’s TaperLock carbon spokes still retain conventional nipples, so the wheels are still easy to true and service.

Tech details

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, rim

40 Limitless Gravel Aero Disc UD Carbon Spoke:

  • front- & rear-specific wide hookless tubeless rims
  • wider 4.5mm wide bead for greater pinch flat resistance
  • 40mm deep front is 27mm wide internal, 36mm external
  • 41mm deep rear is 26mm wide internal, 35mm external
  • aerodynamically optimized for 40-45mm gravel tires
  • built with 20 (front & rear) ultralight TaperLock UD Carbon spokes & conventional alloy nipples
  • Hunt-branded H_Ratchet DBL hubs with 48T ratchet for fast 7.5° engagement 
  • standard double-sealed stainless steel cartridge bearings
  • optional CeramicSpeed coated ceramic bearings
  • 1328g complete wheelset
Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, carbon spokes, ratchet hub, ceramic bearings

40 Limitless Gravel Aero Disc Steel Spoke:

  • same front- & rear-specific wide-bead hookless tubeless carbon rim
  • front: 40mm deep, 27mm wide internal, 36mm external
  • rear: 41mm deep, 26mm wide internal, 35mm external
  • built with 24 (front & rear) elliptical aero Pillar Wing 20 spokes & alloy nipples
  • H_Ratchet DBL hubs: 48T ratchet, 7.5° engagement 
  • double-sealed stainless cartridge bearings standard
  • 1431g complete wheelset
Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, hookless tubeless rim

Hunt 40 Limitless Gravel – Pricing, options & availability

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, rim detail

These new completely revamped and lighter aerodynamic Hunt 40 Limitless Gravel bike wheels come in three different versions now, all sharing the same 40 $ 41mm deep carbon rim profiles.

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, with steel spokes

The most affordable of the bunch is the steel spoke version for $1850 / 1850€ with stainless bearings as well, at a claimed 1431g. But if you want the bulk of the new weight savings, you want to upgrade to the carbon spoke versions.

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, with carbon spokes

With a weight claim of just 1328g for the set, the Hunt 40 Limitless Gravel Aero Disc UD Carbon Spoke wheels sell for $2280€ with stainless steel bearings. Or you can upgrade those to CeramicSpeed coated ceramic bearings for an extra $710€.

Hunt 40 Limitless Gravel Aero optimized off-road racing wheels, riding

All versions are available starting this week for pre-order of the first small batch that will land at UK, US & EU distribution warehouses from the 3rd week of November, and should make it out to early buyers by the end of that month. They also all get Hunt’s H_Care Lifetime Crash Replacement guarantee, too. No matter what happens, Hunt says they’ll take care of you, repairing or replacing damaged wheels free of charge, if needed. Snap up a set at:

HuntBikeWheels.com

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Balderdash
Balderdash
1 month ago

Hmmm, another hookless wheeset.

M G
M G
1 month ago
Reply to  Balderdash

I’ve ridden more than 25,000 miles on hookless tubeless rims on both gravel and MTBs and have never had a problem… and I push the lower limits of tire pressure often. No problems whatsoever.

Balderdash
Balderdash
1 month ago
Reply to  M G

Cool, but hooked wheels don’t cost any more, don’t have any downsides (compared to hookless), and offer additional bead security. Why, then, would I ever consider purchasing hookless wheels?

thrawed
thrawed
1 month ago
Reply to  Balderdash

Well in theory the main reason would be lower prices for consumers. Peak torque (youtuber) has a breakdown video of the differences in manufacturing for hookless and hooked carbon rims and it’s ridiculously cheaper for them to make hookless…. but like everything they still just charge what the consumer is willing to pay and pocket the difference in extra margin.

Balderdash
Balderdash
1 month ago
Reply to  thrawed

Yeah, my big objection to them is that hookless rims are a product downgrade with no compensatory upside. Being restricted to particular tires, pressure limitations, and navigating contradictory tire size compatibility guidelines just seems like a hassle. If hookless was substantially cheaper than hooked rims, they might be more palatable. At the moment though, there is literally no upside to going hookless.

DaveJ
DaveJ
1 month ago
Reply to  Balderdash

Hookless sidewalls are far more resilient to impact than hooked rims. Furthermore, I don’t believe that tire compatibility is an issue for tires in the 40mm+ range or for lower pressures (30 psi or so).

Your points are however correct in the road context. There is no consumer upside to hookless rims for smaller tires and higher pressures.

Balderdash
Balderdash
1 month ago
Reply to  DaveJ

I will concede to your point about impact resistance. These Hunts do look quite robust. I don’t see why a manufacturer couldn’t just make hooked sidewalls thicker to provide similar impact resistance though. I have personally seen a few hookless gravel tire blowouts, most of them were one particular brand of very “supple” tire. I’m sure it can be worked out if the tires and rims are in spec, but to keep things simple, I will stick to hooked wheels on my gravel bike.

Jeffie
Jeffie
1 month ago
Reply to  Balderdash

That is the tire maker. their problems are well known. and poor QC on bead tolerance is hardly their only issue.

Jeffie
Jeffie
1 month ago
Reply to  Balderdash

this is kind of true for hookless road. it is not at all true for gravel. zero issues there. zero.

Collin S
Collin S
1 month ago
Reply to  Balderdash

Hookless on off road applications (gravel and MTB) are fine. Pressures are never exceeding 45 psi on your smaller tires and in the case of MTB, the only time you ever get anywhere above 30 is during the initial seating. The majority of the time on gravel, your pressure is under 40 and for a MTB the pressures are sub 20. In both of those cases, blow-offs from the rim is nearly impossible unless the bead of the tire breaks and if that happens, even a tube has a hard time keeping the tire on the rim.

Marko
Marko
1 month ago

CAUTION! There is no new zipp 303 XPLR SW in graph/test! Nor is there specificated which DT SWISS grc 1400 are this- old from 2020 or new from 2024 and if new, what depth 30 or 50mm. Prob. these are RESERVE 40|44 regular road version not new wider gravel GR version! Nor is there specified test speed.
Long story short, a lot of BS!

Robin
Robin
1 month ago
Reply to  Marko

And no matter whether it’s the Reserve 40/44 or the Reserve 40/44 GR, they both come with mini-hooks.

TheChase
TheChase
1 month ago
Reply to  Marko

Hi Marko, Thank you for the note and a great call out. Unfortunately, the 40 Limitless Gravel Aero went to it’s final wind tunnel trip in late January 2024 which was unfortunately several months before the new ZIPP 303 XPLR and DT SWISS GCR 1400 launched into market. We should have been clearer with this in our communication but we are hoping to have the ability to test the 40 Limitless Gravel Aero against those newer competitor wheelsets during upcoming wind tunnel trips and share out the data when we have it.

We appreciate your comments.

HUNT Wheels
Boulder, CO

Jeffie
Jeffie
1 month ago
Reply to  Marko

It’s def suspicious re: the Zipp.But that wheel is rapidly showing itself to be not particularly viable. Lot of snakebite plates due to sharp rim edges for starters. and the sheer width requires special tires. otherwise the tires spread and you are basically riding partly. the weak sidewalls.

Robin
Robin
1 month ago

What a horrible, meaningless graph. The only values shown are the weight and the aero-drag force on the Hunt wheels. This is another load of horse crap. If Hunt thinks their data is credible, then they should show a proper plot…….or maybe their engineers didn’t learn how to do proper plots in college or high school? They clearly passed their Marketing BS 101 class.

TheChase
TheChase
1 month ago
Reply to  Robin

Hi Robin, thanks for reading and providing feedback. We’ve summarized the data into the graphic you see here, but you can find all of the data publicly available in the research white paper for this project. You can find that on our website, or I’ve linked it here: https://cdn.shopify.com/s/files/1/0686/6341/files/40_Limitless_Gravel_Aero_White_Paper.pdf?v=1727172966

We appreciate your comments.

HUNT Wheels
Boulder, CO

Robin
Robin
1 month ago
Reply to  TheChase

It’s easy to appropriately label and scale graphs. People do it all of the time. High schoolers do it. Doing as you folks did above is deceitful. Full stop. If that’s how you “publicize” your data, then people are right to question your data.

Exodux
1 month ago

I’m not an expert in aerodynamics but wouldn’t a taller front wheel be more beneficial, aero dynamically than a taller rear? Since the front wheel is the leading edge and out breaking through the wind first, to me, this would make more sense.

Grillis
Grillis
1 month ago
Reply to  Exodux

Yes, but taller profile are more affected by crosswinds. Which is why tt’s run a disc in back and typically not the front. That said, a
1mm difference seems insignificant.

Exodux
1 month ago
Reply to  Grillis

I realize that a disc wheel in front is affected by crosswinds, and you rarely, if ever, see these ran in outdoor time trials, but a 1-10mm of height should not be affected by crosswinds.

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