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Spank expands Vibrocore foam damping across gravel, MTB rims, wheels & bars

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebars
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We’ve seen Spank’s Vibrocore foam tech as far back as 2015 when it first ended up inside  their alloy Oozy bikepark bars. A few years later, that green vibration damping foam has made its way into mountain bike bars & rims, and now even more gravel dropbars, rims & complete wheelsets – all promising less rider fatigue. Oh, and their top wheels now get a new Hex Drive hub with fast 3.5° engagement…

Spank Vibrocore vibration damping foam inside rim & bars

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebarsSpank’s Vibrocore is a relatively simple concept, by injecting their unique biodegradable green foam into the cavity of their alloy wheels it damps vibration coming into the rim (or bar) and allows Spank to change the way that the wheels react, essentially how (and what frequency) that vibration resonates in the wheel. It’s not really about eliminating the vibration, but keeping vibration intensity from continuing to increase.

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebars

In their 30.5mm internal 350 & 359 Vibrocore rims for 27.5 & 29″ trail mountain bikes this is said to help eat up chatter over repeated bumpy terrain (think brake bumps, I guess) without transmitting those vibrations to your suspension, which could then sink through its travel and not rebound in time for the next bigger impact. The foam is also said to add some structural improvement for better rim torsional strength and lateral stiffness – adding ~50-70g to the rim.

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebars

Now, in two new alloy gravel rims it does much the same thing, damping vibration & strengthening the rims. But, since the rider is the suspension (unless Lauf, Niner, Fox & a few others have their way) on gravel bikes and vibration frequencies even more of an impact on the rider over longer distances, Vibrocore could be even more useful in keeping gravel riders from getting fatigue.

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebars

The foam-filled, tubeless-ready gravel rims sell for $150 a piece and come in two versions a symmetric 24mm internal, 16.5mm deep alloy Flare 24 Vibrocore rim, and the asymmetric Flare 24 OC Vibrocore rim with the same overall dimensions but with a 2.5mm offset to better balance spoke tension. Both rims are available in 650b/27.5″ (405g per rim) and 700c/29″ (430g) and come in 28 or 32 hole drilling. Note the MTB wheel size reference, as Spank thinks they’ll make good XC wheels too!

Spank also expects to offer complete wheels in the future, but for now gravel Vibrocore is rim only.

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebars

In complete wheel builds though, their top Tuned wheelsets are set for an upgrade thanks to a new Spank Hex Drive rear hub. A new 102 tooth engagement ring with 6-pawls promises super fast 3.5° engagement.

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebars

Vibrocore of course got its start inside of Spank’s alloy bars where they say it could take the buzz out of your bar. The idea was to prevent the resonant frequency of most alloy bars from vibrating in the common 12-25Hz range that leads to arm pump, and eventually can cause more serious muscle & connective tissue damage with continued exposure. So Vibrocore shifts the vibration to a higher, less damaging frequency range that results in less fatigue.

Spank Vibrocore vibration damping foam inside aluminum gravel MTB mountain bike enduro wheels & handlebarsSo Vibrocore bars are still a big thing for Spank on mountain & gravel bikes. So now you can get Vibrocore in Spank’s $109 Pike 35 DH/Freeride bar, their World Cup proven $99 Spike 800 DH bar, the $99-109 Oozt Trail bars, and now the $109 flared drop Flare 25 (in 42-52cm widths!) & compact drop Wing 12 (42-46cm) gravel bars.

There’s now even two new gravel-specific $35 crash-resistant microfiber bar tapes, $15 bar gel pads & $10 alloy bar end plugs that will be coming soon to eat up gravel road vibrations near you.

Spank-Ind.com

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adilosnave
adilosnave
5 years ago

I can see how this would be somewhat beneficial. Similar to the theory behind the old Bontrager Buzz-Kill bar-end plugs. Not sure why those never really caught on because they did actually work.

Injecting the foam into the rims reminds me of the old Sampson aluminum frames that also featured internal foam for vibration dampening. Mid-90’s maybe?

JNH
JNH
5 years ago

After a bar bending incident at Whistler this year I ended up with some Spike Vibrocore bars based on the shop guy’s recommendation. Safe to say I’m sold on the concept, the difference from the Renthal bars they replaced was instantly noticeable and only became more so as the days went on. It was a surprise as I assumed it would be one of those things you could only measure in a lab.

Jim E
Jim E
5 years ago

Does anyone know how the density of this foam compares to what you can get in those spray cans at Home Depot? Wondering if one could add the benefit to existing rims/bars, etc.?

blahblahblah
blahblahblah
5 years ago
Reply to  Jim E

that stuff is so cheap it would not hurt to try

captain derp
captain derp
5 years ago
Reply to  Jim E

expanding spray foam is much less dense than the foam used for vibrocore. and the way those cans are configured it’d be difficult to have a consistent fill in your bar. not to mention a messy install.

Pat Wallace
Pat Wallace
5 years ago
Reply to  captain derp

The install is easy and not messy. Tape the outside bar ends to protect them from the foam. Get a 3 ft long hose with a 4-8mm id. Tape it to the end of the spray foam can hose. Insert in to the bar and pull it back out as you apply foam.

ppierre61
5 years ago
Reply to  Jim E

The foam density needs to formulated for the frequency you are targeting. It’s likely denser than insulation spray foam.

Larry
Larry
5 years ago

Do u know when the Flare 25 handlebar in widths 48-52 will be available? Spank website only has 42-46 widths.

captain derp
captain derp
5 years ago

i actually went from carbon bars (easton havoc) to the oozy trail vibrocore, and it was hard to tell the difference in terms of feel, i definitely would say they deliver on the claims.

Fred Gravelly
Fred Gravelly
5 years ago

“Gravel specific bar tape”…. I love it lol !!!

Kovas
Kovas
5 years ago

Really neat stuff. Curious – is there any long-term durability testing on the Vibracore foam? Not the carbon or aluminum, but the foam itself – does it degrade over time? Just like foam inside skis or other sporting goods tends to micro-fracture over time, eventually taking the “spring” out of skis. Is this foam temperature resistant too? Like does it become fragile in very cold temps, or gooey in hot Phoenix-Arizona type rides?

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