This Summer we visited Rockshox’s Colorado Springs, CO, offices where they dream up, design and test Rockshox and Avid products.
Rockshox product manager Sander Rigney took us around, let us take pictures in some areas (and absolutely, definitely not in others), and here’s what we saw.
Above is the Blackbox hall of fame. For the uninitiated, their Blackbox program is a skunkworks…the place where things get to come to fruition in budget-be-damned, one-off, let’s-see-if-it-can-be-done fashion. The forks above represent the history of Rockshox Blackbox experiements. Jump on past the break to see some closeups and the rest of their facility, including a little S&M video of fork torture testing…
Note the gold sliders on the Boxxer in the middle, top. Rockshox was an early pioneer in coatings, but they’ve mainly stuck with “traditional” low friction anodizations over the years.
Reverse Boxxer, anyone? There weren’t enough measurable benefits of the inverted stanchions versus their traditional design, so after testing Rockshox simply stuck with their current format. Click any photo to enlarge.
Before we get too far ahead of ourselves, let’s take a tour of their plant. Officially, the Colorado Springs HQ is where the Rockshox and Avid product development, blackbox testing and sponsorship happens. It’s here because this is where it was ’round ’bout the time SRAM purchased Rockshox, and it makes for some great proving grounds given the breadth and depth of mountain bike trails in and around Colorado.
The cubicle farm is upstairs on the main floor, which is hidden behind a nice little reception area, and it hides the enormous size of their building. Downstairs is where the real magic happens, and in the middle of it all is the “employee parking lot” and basketball court.
The large, wide open doors you see in the background is where prototypes are put together and played with before heading into the testing chamber. This is as close as we could get with the camera. Honestly, when we walked through there wasn’t anything strikingly new down here…by this time we’ve pretty much seen all their new stuff at Sea Otter (here, here and here) and the SRAM Press Camp (here and here) earlier in the year.
This is the machine shop, and you’re seeing about half of the machines that, um, machine parts for them on demand. This lets them fabricate very early stage parts and prototypes to test a concept. Even though they have the capability to fabricate complete working parts in many instances, Rockshox moves ideas on to their production partners very early in the process to ensure parts and methods are feasible on a large scale. There’s no sense developing something so trick that it can’t be mass produced cost effectively.