Home > Bike Types > Mountain Bike

Sage Previews Titanium Full Suspension MTB Project with Carbon/Ti Prototype

SAGE Titanium full suspension bike prototype 3D printing MADE show
8 Comments
Support us! Bikerumor may earn a small commission from affiliate links in this article. Learn More

At this point, we know Sage Titanium pretty well for their eye-catching titanium builds that span genres from road to MTB. One thing missing in their lineup? That would be a full-suspension mountain bike. But after more than two and a half years in the works, we may just see one of those in the near future.

Shown at MADE, Sage had a carbon/titanium prototype frame on display in the back of their booth. The frame featured titanium lugs, many of which were 3D printed using DLMS printing technology. This is notable because Sage Titanium Founder David Rosen points out that this type of printing results in a roughly 30% strength and integrity loss due to micro bubbles in the print.

As a result, the production V2 frames will use Cold Metal Fusion printing, which is a different printing and curing process that claims to be as strong as actual metal tubing. Also, instead of the carbon tubes bonded to titanium lugs, V2 will be full titanium. Built as a proof of concept, the prototype also has some features that won’t make it to production like the unique reverse brake mount.

Utilizing a post from the bottom and a post from the top, the prototype reverse brake mount looks trick, but in the end, it limits the choice of caliper and rotor size too much to use.

Working with a printing shop in North Carolina, the end product will be 100% USA-made and is expected to be in the 120mm travel range, complete with their own custom suspension linkage and hardware. Expect around 2.4″ tire clearance and likely a 66º head tube angle, though final details are still in the works. If all goes to plan, you might be able to preorder one of these as early as Q1 2026, but the timing is still up in the air as well.

sagetitanium.com

Subscribe
Notify of
guest

This site uses Akismet to reduce spam. Learn how your comment data is processed.

8 Comments
Oldest
Newest Most Voted
Inline Feedbacks
View all comments
Brice
Brice
1 month ago

Wow, I love this, very much Titus-vibes!

Eggs Benedict
Eggs Benedict
1 month ago

Good looking lugs. I’m guessing they polished them, so as not to look like a cheap cast product. If a company is going to charge a premium for printed lugs, they should take to the time to finish them correctly, like these. I’m not sure I’ve seen any other manufacturers polish their lugs. The whole bike looks good.

Why doesn’t anyone make a front MTB triangle with custom geometry, but with attachment points that will accept an already made rear triangle from an Epic or Top Fuel or whatever the customer wants?

Michael Myers
Michael Myers
1 month ago
Reply to  Eggs Benedict

Bastion does polished printed ti lugs.

Eggs Benedict
Eggs Benedict
1 month ago
Reply to  Michael Myers

They make some really sweet looking bikes.

\m/
\m/
1 month ago

That looks really nice. I agree on the polished lugs. Classy!

Grump McGrumperson
Grump McGrumperson
1 month ago

At the price point expected, one should expect it to be more elegant.

Randal Bladel
Randal Bladel
29 days ago

They look great, but way too many carbon-titanium hybrid frames have big trouble with the bonding between the carbon tubes and the titanium “lugs” failing. I would not invest in one.

Ragnar
Ragnar
28 days ago

“Cold Metal Fusion printing” with no bubbles made in the US, I love thid.

Good luck, but beware what Taiwan did in semiconductors.

Subscribe Now

Sign up to receive BikeRumor content direct to your inbox.